Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
232 words
A PROCESS FOR TREATING BENEFICIATED ORES AND/OR ORE CONCENTRATES CONTAINING NICKELFEROUS SULFIDE MINERALS AND CUPRIFEROUS SULFIDE MINERALS BOTH OF WHICH ARE ASSOCIATED WITH IRON SULFIDES CORRESPONDING TO THE FORMULA FEXSX+1 WHEREIN X IS A WHOLE NUMBER GREATER THAN 1, WHEREIN THE MINERAL TREATED CONTAINS AT LEAST 5% BY WEIGHT OF PYRRHOTITE AND THE NICKEL AND COPPER ASSOCIATED WITH THE PYRRHOITITE ARE PREDOMINANTLY PRESENT IN THE FORM OF PENTLANDITE AND CHALCOPYRITE, TO SEPARATE NICKEL VALUES FROM COPPER SULFIDE MINERALS, WHICH PROCESS COMPRISES: ESTABLISHING IN AN AUTOCLAVE AN AQUEOUS SLURRY OF SAID ORES AND/OR ORE CONCENTRATES, ESTABLISHING A FREE-OXYGENCONTAINING ATMOSPHERE HAVING AN OXYGEN PARTIAL PRESSURE OF AT LEAST ABOUT 3 ATMOSPHERES OVER THE SLURRY, MAINTAINING THE SLURRY AT A TEMPERATURE BETWEEN ABOUT 80* AND 110*C., VIGOROUSLY AGITATING THE SLURRY TO MAINTAIN A UNIFORM DISPERSION OF SOLIDS THEREIN, TO MAXIMIZE OXYGEN TRANSFER INTO THE AQUEOUS SLURRY FROM THE ATMOSPHERE, TO SELECTIVELY CONVERT IRON SULFIDES TO ELEMENTAL SULFUR AND IRON HYDROXIDE AND THE NICKELIFEROUS SULFIDE MINERALS TO NICKEL SULFATE WHICH ARE DISSOLVED IN THE AQUEOUS SLURRY TO PROVIDE A NICKEL SULFATE SOLUTION BY OXIDATION REACTIONS, TERMINATING THE OXIDATION REACTIONS AFTER A PREPONDERANT PART OF THE IRON SULFIDES AND THE NICKELIFEROUS SULFIDE MINERALS HAVE BEEN OXIDIZED, THE CUPRIFEROUS SULFIDE MINERALS REMAINING SUBSTANTIALLY UNOXIDIZED, RECOVERING THE NICKEL FROM THE NICKEL SULFATE SOLUTION, AND RECOVERING THE UNOXIDIZED CUPRIFEROUS SULFIDE MINERALS TO PROVIDE A HIGH GRADE CUPRIFEROUS SULFIDE MINERAL CONCENTRATE.
Claim 2
Dependent Claim
232 words
A PROCESS FOR TREATING BENEFICIATED ORES AND/OR ORE CONCENTRATES CONTAINING NICKELFEROUS SULFIDE MINERALS AND CUPRIFEROUS SULFIDE MINERALS BOTH OF WHICH ARE ASSOCIATED WITH IRON SULFIDES CORRESPONDING TO THE FORMULA FEXSX+1 WHEREIN X IS A WHOLE NUMBER GREATER THAN 1, WHEREIN THE MINERAL TREATED CONTAINS AT LEAST 5% BY WEIGHT OF PYRRHOTITE AND THE NICKEL AND COPPER ASSOCIATED WITH THE PYRRHOITITE ARE PREDOMINANTLY PRESENT IN THE FORM OF PENTLANDITE AND CHALCOPYRITE, TO SEPARATE NICKEL VALUES FROM COPPER SULFIDE MINERALS, WHICH PROCESS COMPRISES: ESTABLISHING IN AN AUTOCLAVE AN AQUEOUS SLURRY OF SAID ORES AND/OR ORE CONCENTRATES, ESTABLISHING A FREE-OXYGENCONTAINING ATMOSPHERE HAVING AN OXYGEN PARTIAL PRESSURE OF AT LEAST ABOUT 3 ATMOSPHERES OVER THE SLURRY, MAINTAINING THE SLURRY AT A TEMPERATURE BETWEEN ABOUT 80* AND 110*C., VIGOROUSLY AGITATING THE SLURRY TO MAINTAIN A UNIFORM DISPERSION OF SOLIDS THEREIN, TO MAXIMIZE OXYGEN TRANSFER INTO THE AQUEOUS SLURRY FROM THE ATMOSPHERE, TO SELECTIVELY CONVERT IRON SULFIDES TO ELEMENTAL SULFUR AND IRON HYDROXIDE AND THE NICKELIFEROUS SULFIDE MINERALS TO NICKEL SULFATE WHICH ARE DISSOLVED IN THE AQUEOUS SLURRY TO PROVIDE A NICKEL SULFATE SOLUTION BY OXIDATION REACTIONS, TERMINATING THE OXIDATION REACTIONS AFTER A PREPONDERANT PART OF THE IRON SULFIDES AND THE NICKELIFEROUS SULFIDE MINERALS HAVE BEEN OXIDIZED, THE CUPRIFEROUS SULFIDE MINERALS REMAINING SUBSTANTIALLY UNOXIDIZED, RECOVERING THE NICKEL FROM THE NICKEL SULFATE SOLUTION, AND RECOVERING THE UNOXIDIZED CUPRIFEROUS SULFIDE MINERALS TO PROVIDE A HIGH GRADE CUPRIFEROUS SULFIDE MINERAL CONCENTRATE.
Claim 3
Dependent Claim
16 words
The process described in claim 1 wherein the associated iron sulfide is a pyrrhotite-containing flotation concentrate.
Claim 4
Dependent Claim
29 words
The process as described in claim 1 wherein the sulfide minerals and the associated iron sulfides have a particle size of at least about 100% minus 100 mesh TSS.
Claim 5
Dependent Claim
38 words
The process as described in claim 1 wherein sulfuric acid or iron sulfate equivalent in amounts between about 1 gpl and 50 gpl is added to the slurry to accelerate the initial oxidation of iron and nickel sulfides.
Claim 6
Dependent Claim
24 words
The process as described in claim 1 wherein an oxygen partial pressure between about 3 atmospheres and 30 atmospheres is maintained over the slurry.
Claim 7
Dependent Claim
20 words
The process as described in claim 1 wherein the slurry is heated to a temperature between about 80* and 110*C.
Claim 8
Dependent Claim
16 words
The process as described in claim 1 wherein the slurry is formed with recycled leach liquor.
Claim 9
Dependent Claim
56 words
The process as described in claim 1 wherein after substantially all the nickel and iron sulfides have been oxidized the slurry is heated to a temperature above the melting point of sulfur to collect the cupriferous sulfide minerals and any precious metals that were associated with the sulfide minerals and to reject iron hydRoxide and gangue.
Claim 10
Dependent Claim
26 words
The process as claimed in claim 8 wherein the slurry is heated to a temperature between about 120* and 200*C. to collect the cupriferous sulfide minerals.
Claim 11
Dependent Claim
61 words
The process described in claim 1 wherein the iron sulfide mineral contained in the ores and ore concentrates is a member of the group pyrrhotite and pyritic minerals, the nickeliferous sulfide is a member of the group pentlandite, millerite, heazlewoodite, polydymite, violarite, siegenite, and nickel arsenides, and the cupriferous sulfide mineral is a member of the group chalcopyrite, cubanite and bornite.
Claim 12
Dependent Claim
25 words
The process described in claim 1 wherein the mineral treated is a concentrate containing at least about 5% up to about 60% by weight pyrrhotite.
Claim 13
Dependent Claim
24 words
The process described in claim 2 wherein said minerals contain about 0.5 to about 2% nickel and from about 0.02 to about 1% copper.
Claim 14
Dependent Claim
28 words
The process described in claim 1 wherein the oxidation reaction is terminated after at least about 78.7% of the nickel is oxidized and dissolved in the leach solution.
Claim 15
Dependent Claim
21 words
The process as described in claim 1 wherein the oxidation reaction is terminated after substantially complete oxidation of the nickeliferous sulfide.