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US3909248A Expired / Lapsed US ⏱️ 0.0 years remaining

Separation of nickel from copper

Assignee: Huntington Alloys Corp
•
Filing: 1973-05-04
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Granted: 1975-09-30
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Expires: 1993-05-04
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Abstract

Abstract Nickel contained in nickeliferous sulfide minerals is separated from cupriferous sulfide minerals and gangue, both of which sulfide minerals are associated with iron sulfides corresponding to the formula FexSx 1 wherein x is an integer greater than 1, by forming an aqueous slurry of the mineral and iron sulfides and heating the slurry under a partial pressure of oxygen of at least 3 atmospheres to a temperature above about 80*C. but below the melting point of sulfur to oxidize the iron sulfide to iron hydroxide and elemental sulfur and to oxidize and dissolve the nickel contained in the nickeliferous minerals to produce a pregnant solution without oxidizing the cupriferous minerals. The cupriferous minerals are collected by melting the elemental sulfur, and nickel is recovered from the pregnant solution.

Inventors

  • 👤 Peter John Ryan
  • 👤 Gerald Vernon Glaum
  • 👤 Einar Walli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 18:52
CPC Classifications
C; C22; C22B; C22B23/00; C22B23/04; C22B23/0407; C22B23/0415; C22B23/043; Y; Y02; Y02P; Y02P10/00; Y02P10/20

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 232 words
A PROCESS FOR TREATING BENEFICIATED ORES AND/OR ORE CONCENTRATES CONTAINING NICKELFEROUS SULFIDE MINERALS AND CUPRIFEROUS SULFIDE MINERALS BOTH OF WHICH ARE ASSOCIATED WITH IRON SULFIDES CORRESPONDING TO THE FORMULA FEXSX+1 WHEREIN X IS A WHOLE NUMBER GREATER THAN 1, WHEREIN THE MINERAL TREATED CONTAINS AT LEAST 5% BY WEIGHT OF PYRRHOTITE AND THE NICKEL AND COPPER ASSOCIATED WITH THE PYRRHOITITE ARE PREDOMINANTLY PRESENT IN THE FORM OF PENTLANDITE AND CHALCOPYRITE, TO SEPARATE NICKEL VALUES FROM COPPER SULFIDE MINERALS, WHICH PROCESS COMPRISES: ESTABLISHING IN AN AUTOCLAVE AN AQUEOUS SLURRY OF SAID ORES AND/OR ORE CONCENTRATES, ESTABLISHING A FREE-OXYGENCONTAINING ATMOSPHERE HAVING AN OXYGEN PARTIAL PRESSURE OF AT LEAST ABOUT 3 ATMOSPHERES OVER THE SLURRY, MAINTAINING THE SLURRY AT A TEMPERATURE BETWEEN ABOUT 80* AND 110*C., VIGOROUSLY AGITATING THE SLURRY TO MAINTAIN A UNIFORM DISPERSION OF SOLIDS THEREIN, TO MAXIMIZE OXYGEN TRANSFER INTO THE AQUEOUS SLURRY FROM THE ATMOSPHERE, TO SELECTIVELY CONVERT IRON SULFIDES TO ELEMENTAL SULFUR AND IRON HYDROXIDE AND THE NICKELIFEROUS SULFIDE MINERALS TO NICKEL SULFATE WHICH ARE DISSOLVED IN THE AQUEOUS SLURRY TO PROVIDE A NICKEL SULFATE SOLUTION BY OXIDATION REACTIONS, TERMINATING THE OXIDATION REACTIONS AFTER A PREPONDERANT PART OF THE IRON SULFIDES AND THE NICKELIFEROUS SULFIDE MINERALS HAVE BEEN OXIDIZED, THE CUPRIFEROUS SULFIDE MINERALS REMAINING SUBSTANTIALLY UNOXIDIZED, RECOVERING THE NICKEL FROM THE NICKEL SULFATE SOLUTION, AND RECOVERING THE UNOXIDIZED CUPRIFEROUS SULFIDE MINERALS TO PROVIDE A HIGH GRADE CUPRIFEROUS SULFIDE MINERAL CONCENTRATE.
Claim 2
Dependent Claim 232 words
A PROCESS FOR TREATING BENEFICIATED ORES AND/OR ORE CONCENTRATES CONTAINING NICKELFEROUS SULFIDE MINERALS AND CUPRIFEROUS SULFIDE MINERALS BOTH OF WHICH ARE ASSOCIATED WITH IRON SULFIDES CORRESPONDING TO THE FORMULA FEXSX+1 WHEREIN X IS A WHOLE NUMBER GREATER THAN 1, WHEREIN THE MINERAL TREATED CONTAINS AT LEAST 5% BY WEIGHT OF PYRRHOTITE AND THE NICKEL AND COPPER ASSOCIATED WITH THE PYRRHOITITE ARE PREDOMINANTLY PRESENT IN THE FORM OF PENTLANDITE AND CHALCOPYRITE, TO SEPARATE NICKEL VALUES FROM COPPER SULFIDE MINERALS, WHICH PROCESS COMPRISES: ESTABLISHING IN AN AUTOCLAVE AN AQUEOUS SLURRY OF SAID ORES AND/OR ORE CONCENTRATES, ESTABLISHING A FREE-OXYGENCONTAINING ATMOSPHERE HAVING AN OXYGEN PARTIAL PRESSURE OF AT LEAST ABOUT 3 ATMOSPHERES OVER THE SLURRY, MAINTAINING THE SLURRY AT A TEMPERATURE BETWEEN ABOUT 80* AND 110*C., VIGOROUSLY AGITATING THE SLURRY TO MAINTAIN A UNIFORM DISPERSION OF SOLIDS THEREIN, TO MAXIMIZE OXYGEN TRANSFER INTO THE AQUEOUS SLURRY FROM THE ATMOSPHERE, TO SELECTIVELY CONVERT IRON SULFIDES TO ELEMENTAL SULFUR AND IRON HYDROXIDE AND THE NICKELIFEROUS SULFIDE MINERALS TO NICKEL SULFATE WHICH ARE DISSOLVED IN THE AQUEOUS SLURRY TO PROVIDE A NICKEL SULFATE SOLUTION BY OXIDATION REACTIONS, TERMINATING THE OXIDATION REACTIONS AFTER A PREPONDERANT PART OF THE IRON SULFIDES AND THE NICKELIFEROUS SULFIDE MINERALS HAVE BEEN OXIDIZED, THE CUPRIFEROUS SULFIDE MINERALS REMAINING SUBSTANTIALLY UNOXIDIZED, RECOVERING THE NICKEL FROM THE NICKEL SULFATE SOLUTION, AND RECOVERING THE UNOXIDIZED CUPRIFEROUS SULFIDE MINERALS TO PROVIDE A HIGH GRADE CUPRIFEROUS SULFIDE MINERAL CONCENTRATE.
Claim 3
Dependent Claim 16 words
The process described in claim 1 wherein the associated iron sulfide is a pyrrhotite-containing flotation concentrate.
Claim 4
Dependent Claim 29 words
The process as described in claim 1 wherein the sulfide minerals and the associated iron sulfides have a particle size of at least about 100% minus 100 mesh TSS.
Claim 5
Dependent Claim 38 words
The process as described in claim 1 wherein sulfuric acid or iron sulfate equivalent in amounts between about 1 gpl and 50 gpl is added to the slurry to accelerate the initial oxidation of iron and nickel sulfides.
Claim 6
Dependent Claim 24 words
The process as described in claim 1 wherein an oxygen partial pressure between about 3 atmospheres and 30 atmospheres is maintained over the slurry.
Claim 7
Dependent Claim 20 words
The process as described in claim 1 wherein the slurry is heated to a temperature between about 80* and 110*C.
Claim 8
Dependent Claim 16 words
The process as described in claim 1 wherein the slurry is formed with recycled leach liquor.
Claim 9
Dependent Claim 56 words
The process as described in claim 1 wherein after substantially all the nickel and iron sulfides have been oxidized the slurry is heated to a temperature above the melting point of sulfur to collect the cupriferous sulfide minerals and any precious metals that were associated with the sulfide minerals and to reject iron hydRoxide and gangue.
Claim 10
Dependent Claim 26 words
The process as claimed in claim 8 wherein the slurry is heated to a temperature between about 120* and 200*C. to collect the cupriferous sulfide minerals.
Claim 11
Dependent Claim 61 words
The process described in claim 1 wherein the iron sulfide mineral contained in the ores and ore concentrates is a member of the group pyrrhotite and pyritic minerals, the nickeliferous sulfide is a member of the group pentlandite, millerite, heazlewoodite, polydymite, violarite, siegenite, and nickel arsenides, and the cupriferous sulfide mineral is a member of the group chalcopyrite, cubanite and bornite.
Claim 12
Dependent Claim 25 words
The process described in claim 1 wherein the mineral treated is a concentrate containing at least about 5% up to about 60% by weight pyrrhotite.
Claim 13
Dependent Claim 24 words
The process described in claim 2 wherein said minerals contain about 0.5 to about 2% nickel and from about 0.02 to about 1% copper.
Claim 14
Dependent Claim 28 words
The process described in claim 1 wherein the oxidation reaction is terminated after at least about 78.7% of the nickel is oxidized and dissolved in the leach solution.
Claim 15
Dependent Claim 21 words
The process as described in claim 1 wherein the oxidation reaction is terminated after substantially complete oxidation of the nickeliferous sulfide.

References Cited (Backward Citations)

US2898196A Cited
US2898197A Cited
US3293027A Cited
US3637371A Cited
US3652265A Cited
US3741752A Cited
US3761566A Cited
US3773891A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-09-29 1979-03-31 1979-09-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-09-29 1983-03-31 1983-09-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-09-29 1987-03-31 1987-09-30 $7700.00 Window Closed / Lapsed

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