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US4101526A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of linear polyesters which contain phosphites and/or phosphates

Assignee: BASF Corp
•
Filing: 1977-01-26
•
Granted: 1978-07-18
•
Expires: 1997-01-26
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Abstract

Abstract The reaction for the manufacture of linear polyesters by polycondensing dicarboxylic acids, hydroxycarboxylic acids or the esters and diols thereof is speeded up by the addition of 1 to 25% by weight of esters of phosphoric and/or phosphorous acid.

Inventors

  • 👤 Lothar Buxbaum

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 20:15
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/78; C08G63/82; C08G63/87

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 190 words
An improved process for the manufacture of high molecular weight linear homo- or copolyesters, which contain moieties selected from the group consisting of phosphites and phosphates, and which are derived from aromatic and/or cycloaliphatic, unsaturated aliphatic and optionally in addition aliphatic, dicarboxylic acids, hydroxycarboxylic acids and diols, and which are formed first by transesterification process in the presence of a catalyst followed by a preliminary precondensation to give a precondensate containing hydroxy groups and with an average minimum degree of polycondensation Pn of 50, wherein the improvement comprises adding from 1 to 25% by weight, based on the polyester precondensate, of a reaction catalyst of the general formula I, or mixtures thereof, ##STR2## wherein R 1 , R 2 and R 3 are the same or different, and represent linear or branched alkyl groups, aryl, aralkyl, cycloalkyl or cycloalkylalkyl; or said aryl, aralkyl, cycloalkyl or cycloalkylalkyl groups substituted by alkyl, cyclohexyl, phenyl or phenylalkyl, and x is 0 or 1, and completing the polycondensation in the melt or solid phase at a temperature between 170° C and 320° C until a minimum degree of polymerisation Pn of 100 is attained.
Claim 2
Dependent Claim 190 words
An improved process for the manufacture of high molecular weight linear homo- or copolyesters, which contain moieties selected from the group consisting of phosphites and phosphates, and which are derived from aromatic and/or cycloaliphatic, unsaturated aliphatic and optionally in addition aliphatic, dicarboxylic acids, hydroxycarboxylic acids and diols, and which are formed first by transesterification process in the presence of a catalyst followed by a preliminary precondensation to give a precondensate containing hydroxy groups and with an average minimum degree of polycondensation Pn of 50, wherein the improvement comprises adding from 1 to 25% by weight, based on the polyester precondensate, of a reaction catalyst of the general formula I, or mixtures thereof, ##STR2## wherein R 1 , R 2 and R 3 are the same or different, and represent linear or branched alkyl groups, aryl, aralkyl, cycloalkyl or cycloalkylalkyl; or said aryl, aralkyl, cycloalkyl or cycloalkylalkyl groups substituted by alkyl, cyclohexyl, phenyl or phenylalkyl, and x is 0 or 1, and completing the polycondensation in the melt or solid phase at a temperature between 170° C and 320° C until a minimum degree of polymerisation Pn of 100 is attained.
Claim 3
Dependent Claim 17 words
A process according to claim 1, wherein 1 to 15 by weight of reaction catalyst is added.
Claim 4
Dependent Claim 20 words
A process according to claim 1, wherein the degree of polycondensation of the polyester precondensate is Pn 75 to 150.
Claim 5
Dependent Claim 31 words
A process according to claim 1, wherein alkyl groups represented by R 1 to R 3 in the phosphites or phosphates of the formula I contain 4 to 18 carbon atoms.
Claim 6
Dependent Claim 29 words
A process according to claim 1, wherein the aryl, aralkyl, cycloalkyl or cycloalkylalkyl groups are substituted by 1 to 2 groups in the 2, 4, 2,4 or 4,6 positions.
Claim 7
Dependent Claim 19 words
A process according to claim 1, wherein the alkyl groups as substituents contain from 1 to 18 carbon atoms.
Claim 8
Dependent Claim 20 words
A process according to claim 1, wherein aryl is phenyl, aralkyl is benzyl, cycloalkyl is cyclohexyl and cycloalkylalkyl is cyclohexylmethyl.
Claim 9
Dependent Claim 21 words
A process according to claim 1, wherein a triaryl- or trialkylphosphite or a triaryl- or trialkylphosphate is added as reaction catalyst.
Claim 10
Dependent Claim 21 words
A process according to claim 8, wherein triphenyl-, tricresyl- or trinonylphosphite or triphenyl-, tricresyl- or trinonylphosphate is added as reaction catalyst.
Claim 11
Dependent Claim 25 words
A process according to claim 1, wherein the polyester precondensate is prepared partially or wholly from diols or dicarboxylic acids which contain chlorine and/or bromine.
Claim 12
Dependent Claim 34 words
A process according to claim 1, wherein the polyester precondensate is synthesised partially or wholly from momomers which contain secondary or phenolic hydroxyl groups or which are β-hydroxyalkylated benzimidazolones and monomeric or oligomeric hydantoins.
Claim 13
Dependent Claim 68 words
A process according to claim 1, wherein the phosphite or phosphate of the formula I is added to the polyester precondensate in the melt phase, the mixture is reacted initially in the melt phase and thereafter, optionally after a further addition of a phosphite or phosphate of the formula I, the reaction is continued in the solid phase until the minimum degree of polycondensation of 100 is attained.
Claim 14
Dependent Claim 26 words
A process according to claim 1, wherein the polyester precondensate contains at least 80 molar percent, referred to the dicarboxylic acids, of an aromatic dicarboxylic acid.
Claim 15
Dependent Claim 43 words
A process according to claim 1, wherein the polyester precondensate contains at least 80 molar percent, referred to the dicarboxylic acids, of terephthalic acid, and at least 80 molar percent, referred to the diols, of aliphatic diols containing 2 to 10 carbon atoms.
Claim 16
Dependent Claim 17 words
A process according to claim 14, wherein the polyester precondensate contains ethylene glycol, trimethylene or tetramethylene glycol.
Claim 17
Dependent Claim 17 words
A process according to claim 1 wherein 2 to 15% by weight of reaction catalyst is used.
Claim 18
Dependent Claim 17 words
A process according to claim 1 wherein 2 to 10% by weight of reaction catalyst is used.
Claim 19
Dependent Claim 19 words
A process according to claim 6 wherein the alkyl groups as substituents contain from 1 to 12 carbon atoms.
Claim 20
Dependent Claim 16 words
A process according to claim 14 wherein the aliphatic diols contain 2 to 4 carbon atoms.
Claim 21
Dependent Claim 11 words
A polyester composition prepared by the process according to claim 1.

References Cited (Backward Citations)

US3489722A Cited
US3935168A Cited
US3796691A Cited
US3998793A Cited
US3907754A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-07-17 1982-01-16 1982-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-07-17 1986-01-16 1986-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-07-17 1990-01-16 1990-07-18 $7700.00 Window Closed / Lapsed

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