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US4655893A Expired / Lapsed US ⏱️ 0.0 years remaining

Cubic boron nitride preparation utilizing a boron and nitrogen bearing gas

Assignee: Battelle Development Corp
•
Filing: 1983-09-12
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Granted: 1987-04-07
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Expires: 2003-09-12
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Abstract

Abstract Cubic boron nitride is deposited on a substrate by an activated reactive evaporation method involving heating a substrate in a vacuum, evaporating metal vapors into a zone between the substrate and the metals source, said source consisting of one or more materials selected from the group consisting of the elements chromium, nickel, cobalt, aluminum, and manganese; introducing a boron and nitrogen containing gas into the zone, such as borazene (B 3 N 3 H 6 ), a mixture of diborane and nitrogen, or a mixture of boron trichloride and ammonia, for example, and generating an electrical field in the zone in order to ionize the metal vapors and gas atoms in the zone with an electrically negative bias impressed on the substrate, the value of the bias depending upon the particular activated reactive evaporation process utilized, whereby cubic boron is produced containing from 0.05 percent to 5.0 percent of one or more of the aforesaid elements. Pure nitrogen gas may also be co-admitted as a carrier gas so as to enable operation at higher gas flows.

Inventors

  • 👤 Harry A. Beale

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 21:12
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/06; C23C14/0641; C23C14/0647; C23C16/00; C23C16/22; C23C16/30; C23C16/34; C23C16/342

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 203 words
A method for depositing cubic boron nitride on a substrate, comprising the steps of: (a) heating a supported substrate in a vacuum; (b) supplying metal vapors from a metals source by a process of reactive evaporation or reactive sputtering or arc discharge into a zone between said substrate and the metals source, said source consisting of one or more metals selected from the group consisting of the elements chromium, nickel, cobalt, aluminum and manganese; (c) introducing nitrogen and boron containing gas selected from the group consisting of borazene, a mixture of diborane and nitrogen, and a mixture of boron trichloride and ammonia into said zone; (d) generating an electrical field in said zone for ionizing the metal vapors and gas atoms in the zone; and (e) maintaining an electrically negative bias impressed on said substrate depending upon the process employed in step (b) and in accordance with the following schedule: ______________________________________ Process Bias Voltage ______________________________________ Reactive Evaporation -500 to -1000 volts (Electron Beam) Reactive Sputtering (DC) -200 to -3000 volts Reactive Sputtering (RF) -100 to -3000 volts Reactive Sputtering (Magnetron) -500 to -3000 volts Arc Discharge -20 to -2000 volts ______________________________________ whereby cubic boron nitride is deposited on the surface of said substrate.
Claim 2
Independent Claim 203 words
A method for depositing cubic boron nitride on a substrate, comprising the steps of: (a) heating a supported substrate in a vacuum; (b) supplying metal vapors from a metals source by a process of reactive evaporation or reactive sputtering or arc discharge into a zone between said substrate and the metals source, said source consisting of one or more metals selected from the group consisting of the elements chromium, nickel, cobalt, aluminum and manganese; (c) introducing nitrogen and boron containing gas selected from the group consisting of borazene, a mixture of diborane and nitrogen, and a mixture of boron trichloride and ammonia into said zone; (d) generating an electrical field in said zone for ionizing the metal vapors and gas atoms in the zone; and (e) maintaining an electrically negative bias impressed on said substrate depending upon the process employed in step (b) and in accordance with the following schedule: ______________________________________ Process Bias Voltage ______________________________________ Reactive Evaporation -500 to -1000 volts (Electron Beam) Reactive Sputtering (DC) -200 to -3000 volts Reactive Sputtering (RF) -100 to -3000 volts Reactive Sputtering (Magnetron) -500 to -3000 volts Arc Discharge -20 to -2000 volts ______________________________________ whereby cubic boron nitride is deposited on the surface of said substrate.
Claim 3
Dependent Claim 21 words
The method of claim 1 including directing an electron beam onto the metals source for providing the metal vapors by evaporation.
Claim 4
Dependent Claim 17 words
The method of claim 1 wherein the metal vapors are supplied by means of a sputtering cathode.
Claim 5
Dependent Claim 18 words
The method of claim 1 wherein the metal vapors are supplied by means of an arc discharge evaporation.
Claim 6
Dependent Claim 18 words
The method of claim 4 wherein the arc discharge evaporation involves the use of a hot hollow cathode.
Claim 7
Dependent Claim 16 words
The method of claim 1 wherein the substrate is heated to a temperature below 500° C.
Claim 8
Dependent Claim 34 words
The method of claim 6 wherein the nitrogen and boron containing gas is introduced in an amount providing a gas partial pressure between about 1×10- 4 torr to 8×10- 3 torr in said zone.
Claim 9
Dependent Claim 19 words
The method of claim 1 wherein the nitrogen and boron containing gas is mixed with a nitrogen carrier gas.
Claim 10
Dependent Claim 14 words
The method of claim 1 wherein the nitrogen and boron containing gas is borazene.
Claim 11
Dependent Claim 19 words
The method of claim 1 wherein the nitrogen and boron containing gas is a mixture of diborane and nitrogen.
Claim 12
Dependent Claim 20 words
The method of claim 1 wherein the nitrogen and boron containing gas is a mixture of boron trichloride and ammonia.

References Cited (Backward Citations)

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US3912461A Cited
US3692566A Cited
JPS5242480A Cited
US4337300A Cited
US4297387A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-06 1990-10-06 1991-04-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-06 1994-10-06 1995-04-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-06 1998-10-06 1999-04-07 $7700.00 Window Closed / Lapsed

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