Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
203 words
A method for depositing cubic boron nitride on a substrate, comprising the steps of: (a) heating a supported substrate in a vacuum; (b) supplying metal vapors from a metals source by a process of reactive evaporation or reactive sputtering or arc discharge into a zone between said substrate and the metals source, said source consisting of one or more metals selected from the group consisting of the elements chromium, nickel, cobalt, aluminum and manganese; (c) introducing nitrogen and boron containing gas selected from the group consisting of borazene, a mixture of diborane and nitrogen, and a mixture of boron trichloride and ammonia into said zone; (d) generating an electrical field in said zone for ionizing the metal vapors and gas atoms in the zone; and (e) maintaining an electrically negative bias impressed on said substrate depending upon the process employed in step (b) and in accordance with the following schedule: ______________________________________
Process Bias Voltage
______________________________________
Reactive Evaporation
-500 to -1000 volts
(Electron Beam)
Reactive Sputtering (DC)
-200 to -3000 volts
Reactive Sputtering (RF)
-100 to -3000 volts
Reactive Sputtering (Magnetron)
-500 to -3000 volts
Arc Discharge -20 to -2000 volts
______________________________________ whereby cubic boron nitride is deposited on the surface of said substrate.
Claim 2
Independent Claim
203 words
A method for depositing cubic boron nitride on a substrate, comprising the steps of: (a) heating a supported substrate in a vacuum; (b) supplying metal vapors from a metals source by a process of reactive evaporation or reactive sputtering or arc discharge into a zone between said substrate and the metals source, said source consisting of one or more metals selected from the group consisting of the elements chromium, nickel, cobalt, aluminum and manganese; (c) introducing nitrogen and boron containing gas selected from the group consisting of borazene, a mixture of diborane and nitrogen, and a mixture of boron trichloride and ammonia into said zone; (d) generating an electrical field in said zone for ionizing the metal vapors and gas atoms in the zone; and (e) maintaining an electrically negative bias impressed on said substrate depending upon the process employed in step (b) and in accordance with the following schedule: ______________________________________
Process Bias Voltage
______________________________________
Reactive Evaporation
-500 to -1000 volts
(Electron Beam)
Reactive Sputtering (DC)
-200 to -3000 volts
Reactive Sputtering (RF)
-100 to -3000 volts
Reactive Sputtering (Magnetron)
-500 to -3000 volts
Arc Discharge -20 to -2000 volts
______________________________________ whereby cubic boron nitride is deposited on the surface of said substrate.
Claim 3
Dependent Claim
21 words
The method of claim 1 including directing an electron beam onto the metals source for providing the metal vapors by evaporation.
Claim 4
Dependent Claim
17 words
The method of claim 1 wherein the metal vapors are supplied by means of a sputtering cathode.
Claim 5
Dependent Claim
18 words
The method of claim 1 wherein the metal vapors are supplied by means of an arc discharge evaporation.
Claim 6
Dependent Claim
18 words
The method of claim 4 wherein the arc discharge evaporation involves the use of a hot hollow cathode.
Claim 7
Dependent Claim
16 words
The method of claim 1 wherein the substrate is heated to a temperature below 500° C.
Claim 8
Dependent Claim
34 words
The method of claim 6 wherein the nitrogen and boron containing gas is introduced in an amount providing a gas partial pressure between about 1×10- 4 torr to 8×10- 3 torr in said zone.
Claim 9
Dependent Claim
19 words
The method of claim 1 wherein the nitrogen and boron containing gas is mixed with a nitrogen carrier gas.
Claim 10
Dependent Claim
14 words
The method of claim 1 wherein the nitrogen and boron containing gas is borazene.
Claim 11
Dependent Claim
19 words
The method of claim 1 wherein the nitrogen and boron containing gas is a mixture of diborane and nitrogen.
Claim 12
Dependent Claim
20 words
The method of claim 1 wherein the nitrogen and boron containing gas is a mixture of boron trichloride and ammonia.