Coaxial cavity type, radiofrequency wave, plasma generating apparatus

Claim 2

In a plasma generating apparatus including a plasma source employing a radiofrequency, including UHF or microwave, wave coupler means which is metallic and in the shape of a hollow cavity and which is excited in one or more modes of resonance and optionally including a static magnetic field around the plasma which aids in coupling radiofrequency energy at electron cyclotron resonance and aids in confining ions in the plasma in an electrically insulated chamber means in the coupler means, and wherein the chamber means has a central longitudinal axis in common with the coupler means and is mounted in closely spaced and sealed relationship to an area of the coupler means with an opening from the chamber means at one end; gas supply means for providing a gas which is ionized to form the plasma in the chamber means, wherein the radiofrequency wave applied to the coupler means creates and maintains the plasma around the central longitudinal axis in the chamber means; movable metal plate means in the cavity mounted in the coupler means perpendicular to the central longitudinal axis and movable along the central longitudinal axis towards and away from the chamber means; and a movable probe means connected to and extending inside the coupler means for coupling the radiofrequency waves to the coupler means, the improvement which comprises: (a) probe means which is elongate mounted in the coupler means in line with the central longitudinal axis of the chamber means and coupler means with an end of the probe in spaced relationship to the chamber means; and (b) a coaxial conductor means along the longitudinal axis of the cavity such that a distal end of the conductor means is adjacent to a closed end of the chamber means opposite the opening from the chamber means.

Claim 3

The apparatus of claim 1 wherein magnets are provided around and outside of the chamber means.

Claim 4

The apparatus of claim 1 wherein magnets are provided at the distal end of the conductor means.

Claim 5

In a plasma generating apparatus including a plasma source employing a radio frequency, including UHF or microwave, wave coupler means which is metallic and in the shape of a hollow cavity and which is excited in one or more modes of resonance and optionally including a static magnetic field around the plasma which aids in coupling radiofrequency energy at electron cyclotron resonance and aids in confining ions in the plasma in an electrically insulated chamber means in the coupler means, and wherein the chamber means has a central longitudinal axis in common with the coupler means and is mounted in closely spaced and sealed relationship to an area of the coupler means with an opening from the chamber means at one end; gas supply means for providing a gas which is ionized to form the plasma in the chamber means, wherein the radio frequency wave applied to the coupler means creates and maintains the plasma around the central longitudinal axis in the chamber means; movable metal plate means in the cavity mounted in the coupler means perpendicular to the central longitudinal axis and movable along the central longitudinal axis towards and away from the chamber means; and a movable probe means connected to and extending inside the coupler means for coupling the radio frequency waves to the coupler means, the improvement which comprises: (a) probe means which is elongate mounted in the coupler means in line with the central longitudinal axis of the chamber means and coupler means with an end of the probe in spaced relationship to the chamber means; (b) plate means having an opening in line with the central longitudinal axis of the chamber means which supports the probe means so that the probe means can be moved in the opening in the plate means along the central longitudinal axis; (c) a co-axial conductor means mounted along the longitudinal axis of the cavity such that a distal end of the conductor means is adjacent to a closed end of the chamber means opposite the opening from the chamber means; (d) support means for the probe means mounted on an outside portion of the coupler means including adjustable holding means which allows movement of the probe means in line with the central longitudinal axis of the chamber means so as to vary the spacing means between the chamber means and the end of the probe means; and (e) rod means adjustably mounted on the support means and connected to the plate means so as to allow the plate means to be moved towards and away from the chamber means, wherein movement of the plate means and the probe means in the coupler mean achieves a selected mode of resonance and varies the resonance of the mode of the radiofrequency wave in the chamber means.

Claim 6

In a plasma generating apparatus including a plasma source employing a radio frequency, including UHF or microwave, wave coupler means which is metallic and in the shape of a hollow cavity and which is excited in one or more modes of resonance and optionally including a static magnetic field around the plasma which aids in coupling radiofrequency energy at electron cyclotron resonance and aids in confining ions in the plasma in an electrically insulated chamber means in the coupler means, and wherein the chamber means has a central longitudinal axis in common with the coupler means and is mounted in closely spaced and sealed relationship to an area of the coupler means with an opening from the chamber means at one end; gas supply means for providing a gas which is ionized to form the plasma in the chamber means, wherein the radio frequency wave applied to the coupler means creates and maintains the plasma around the central longitudinal axis in the chamber means; movable metal plate means in the cavity mounted in the coupler means perpendicular to the central longitudinal axis and movable along the central longitudinal axis towards and away from the chamber means; and a movable probe means connected to and extending inside the coupler means for coupling the radio frequency waves to the coupler means, the improvement which comprises: (a) probe means which is elongate mounted in the coupler means in line with the central longitudinal axis of the chamber means and coupler means with an end of the probe in spaced relationship to the chamber means; (b) plate means having an opening in line with the central longitudinal axis of the chamber means which supports the probe means so that the probe means can be moved in the opening in the plate means along the central longitudinal axis; (c) a co-axial conductor means mounted along the longitudinal axis of the cavity such that a distal end of the conductor means is adjacent to a closed end of the chamber means opposite the opening from the chamber means; (d) support means for the probe means mounted on an outside portion of the coupler means including adjustable holding means which allows movement of the probe means in line with the central longitudinal axis of the chamber means so as to vary the spacing means between the chamber means and the end of the probe means; and (e) rod means adjustably mounted on the support means and connected to the plate means so as to allow the plate means to be moved towards and away from the chamber means, wherein movement of the plate means and the probe means in the coupler mean achieves a selected mode of resonance and varies the resonance of the mode of the radiofrequency wave in the chamber means.

Claim 7

The apparatus of claim 4 wherein magnets are provided around and outside of the chamber means.

Claim 8

The apparatus of claim 5 wherein the chamber means and conductor means are is shaped as a cylinder around the central longitudinal axis and have cylindrical sides.

Claim 9

The apparatus of claim 6 wherein in addition a second set of magnets are provided outside of and adjacent to the closed end of the chamber means on the conductor means.

Claim 10

The apparatus of claim 6 wherein the second set of magnets are mounted inside a conductive tube as the conductor means adjacent to the closed end of the chamber means and wherein the tube is perforated adjacent the second set of magnets so that a cooling gas can be provided through the tube into the cavity to particularly cool the second set of magnets and the chamber means.

Claim 11

The apparatus of claim 6 wherein a cooling conduit means is provided parallel to and adjacent to the central longitudinal axis with an opening beside the set of magnets adjacent to the cylindrical sides of the chamber means for providing a cooling gas to the set of magnets.

Claim 12

The apparatus of claim 6 wherein the coupler means is in spaced relationship to the chamber means around the central longitudinal axis and the set of magnets is positioned between the coupler means and the outside wall of the chamber means and wherein a metallic holding means mounted in the coupler means secures the magnets in position between the outside wall of the chamber means and the coupler means.

Claim 13

The apparatus of claim 4 wherein the probe means can be moved around a second longitudinal axis of the probe means which is parallel to the central longitudinal axis, wherein a release means is provided on the support means for releasing the probe means for such movement around the second longitudinal axis of the probe means and then securing of the probe means in position and wherein the probe means is provided with a coupling loop at the end adjacent to the chamber means, whereby the position of the coupling loop in the cavity can be changed upon movement of the probe means around the second longitudinal axis of the probe means.

Claim 14

The apparatus of claim 4 wherein at least one grid or screen means is provided at the opening at the one end of the chamber means to confine the plasma to the chamber means and to allow removal of ions and excited species generated in the plasma from the chamber means.

Claim 15

The apparatus of claim 4 wherein the chamber means, probe means, plate means, coupler means and conductor means are circular in cross-section perpendicular to the central longitudinal axis of the coupler means and chamber means.

Claim 16

The apparatus of claim 4 wherein the gas supply means is provided on an inside wall of the coupler means so as to supply gas to the chamber means.

Claim 17

The apparatus of claim 4 wherein the chamber means is shaped as a cylindrical wall around the central longitudinal axis with a cylindrical inside surface and a cylindrical outside surface of the wall, wherein a set of magnets in a ring are provided around the central longitudinal axis adjacent the outside surface of the wall of the chamber means, wherein a second set of magnets is provided adjacent to the closed end of the chamber means, wherein the second set of magnets are mounted inside a conductive tube as the conductor means adjacent to the closed end of the chamber means, wherein the tube is perforated adjacent to the second set of magnets so that a cooling gas can be provided through the tube into the cavity to cool the second set of magnets, the cavity and the chamber means; and wherein a cooling gas conduit is provided on an inside surface of a wall of the coupler means parallel to and adjacent to the central longitudinal axis with an opening beside the set of magnets for providing a cooling gas to the set of magnets.

Claim 18

The apparatus of claim 15 wherein the cooling conduit is provided in a recess in the inside surface of the wall of the coupler means parallel to the central longitudinal axis.

Claim 19

The apparatus of claim 16 wherein the gas supply means for forming the plasma is a second conduit provided in a second recess in the inside surface of the wall of the coupler means parallel to the central longitudinal axis.

Claim 20

The apparatus of claim 17 wherein the wall of the coupler means is in spaced relationship to the wall of the chamber means around and perpendicular to the central longitudinal axis so as to position the set of magnets between an inside surface of a wall of the coupler means and the outside surface of the wall of the chamber means and wherein a conductive holding means mounted on the coupler means secures the set of magnets in position between the wall of the chamber means and the wall of the coupler means.

Claim 21

The apparatus of claim 18 wherein the probe means is provided with a coupling loop at the end adjacent to the chamber means.

Claim 22

The apparatus of claim 19 wherein at least one grid or screen means is provided at the opening from the chamber means to confine the plasma to the chamber means and to allow controlled removal of ions and excited species generated from the plasma.

Claim 23

The apparatus of claim 20 wherein the chamber means, probe means, plate means, conductor means and coupler means are circular in cross-section perpendicular to the central longitudinal axis of the chamber means.

Claim 24

The apparatus of claim 21 wherein the chamber means is composed of quartz.

Claim 25

The apparatus of claim 22 wherein the chamber means is composed of quartz and molybdenum.

Claim 26

The apparatus of claim 15 wherein the probe means can be moved around a second longitudinal axis of the probe means which is parallel to the central longitudinal axis, wherein a release means is provided on the support means for releasing the probe means for such movement around the longitudinal axis of the probe means and then for securing the probe means in position and wherein the probe means is provided with a coupling loop at the end adjacent to the chamber means, whereby the position of the coupling loop in the cavity can be changed upon movement of the probe means around the second longitudinal axis of the probe means.

Claim 27

The apparatus of claim 1 wherein the coupler means has a length which is significantly greater than a cross-sectional width perpendicular to the longitudinal axis.

Claim 28

The apparatus of claim 25 wherein the length of the cavity confining the radiofrequency waves is between about 7 cm to 15 cm and the width is about 3.5 cm to 6 cm.

Claim 29

The apparatus of claim 1 mounted on a vacuum system.