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US5139852A Expired / Lapsed US ⏱️ 0.0 years remaining

Low dielectric composite substrate

Assignee: International Business Machines Corp
•
Filing: 1990-03-30
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Granted: 1992-08-18
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Expires: 2010-03-30
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Abstract

Abstract The cracking experienced during thermal cycling of metal:dielectric semiconductor packages results from a mismatch in thermal co-efficients of expansion. The non-hermeticity associated with such cracking can be addressed by backfilling the permeable cracks with a flexible material. Uniform gaps between the metal and dielectric materials can similarly be filled with flexible materials to provide stress relief, bulk compressibility and strength to the package. Furthermore, a permeable, skeletal dielectric can be fabricated as a fired, multilayer structure having sintered metallurgy and subsequently infused with a flexible, temperature-stable material to provide hermeticity and strength.

Inventors

  • 👤 Arnold I. Baise
  • 👤 Ray M. Bryant
  • 👤 Jon A. Casey
  • 👤 Allen J. Dam
  • 👤 Werner E. Dunkel
  • 👤 James N. Humenik
  • 👤 Anthony Mastreani
  • 👤 Robert W. Nufer
  • 👤 Charles H. Perry
  • 👤 Salvatore J. Scilla

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 04:47
CPC Classifications
H; H10; H10W; H10W70/00; H10W70/60; H10W70/611; C; C04; C04B; C04B41/00; C04B41/45; C04B41/46; C04B41/48; C04B41/488; C04B41/49; C04B41/4905; C04B41/495; C04B41/4961; H05; H05K; H05K3/00; H05K3/40; H05K3/4038; H05K3/4053; H05K3/4061; H10W70/01; H10W70/05; H10W70/67; H10W70/68; H10W70/685; H05K1/00; H05K1/02; H05K1/03; H05K1/0306; H05K2201/00; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09581; H05K2203/00; H05K2203/11; H05K2203/1147; H05K2203/30; H05K2203/308; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24917; Y10T428/24926

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 103 words
A substrate for interconnecting electronic components comprising: at least one layer of non-porous dielectric material; non-porous metallurgical features of a first metallurgy disposed in said dielectric material comprising metallurgical patterns disposed on the surfaces of said at least one layer and a plurality of metallurgical vias extending between the surfaces of said at least one layer, and wherein a permeable collar is disposed between said via and said dielectric material; and a flexible polymeric material disposed in said permeable collar, wherein said flexible polymeric material is a polymeric material selected from the group consisting of polyimides, bismaleimides, acetylenes, epoxies, and thermally-stable silicon-containing polymers.
Claim 2
Dependent Claim 103 words
A substrate for interconnecting electronic components comprising: at least one layer of non-porous dielectric material; non-porous metallurgical features of a first metallurgy disposed in said dielectric material comprising metallurgical patterns disposed on the surfaces of said at least one layer and a plurality of metallurgical vias extending between the surfaces of said at least one layer, and wherein a permeable collar is disposed between said via and said dielectric material; and a flexible polymeric material disposed in said permeable collar, wherein said flexible polymeric material is a polymeric material selected from the group consisting of polyimides, bismaleimides, acetylenes, epoxies, and thermally-stable silicon-containing polymers.
Claim 3
Dependent Claim 14 words
The substrate of claim 1 wherein said permeable collar comprises a uniform permeable void.
Claim 4
Dependent Claim 16 words
The substrate of claim 1 wherein said permeable collar comprises a second metallurgy having permeable pores.
Claim 5
Dependent Claim 26 words
The substrate of claim 3, wherein said first metallurgy comprises a pure metal and wherein said second metallurgy comprises said first metal and a sintering retardant.
Claim 6
Dependent Claim 13 words
The substrate of claim 1, wherein said first metallurgy comprises a pure metal.
Claim 7
Dependent Claim 23 words
The substrate of claim 1, wherein said flexible material is thermally stable to temperatures sufficient to effect interconnection of components to said substrate.
Claim 8
Dependent Claim 15 words
The substrate of claim 1, wherein said dielectric material comprises at least a crystallizable glass.
Claim 9
Dependent Claim 16 words
The substrate of claim 7, wherein said crystallizable glass has cordierite as its principle crystalline phase.
Claim 10
Dependent Claim 30 words
The substrate of claim 1, wherein said first metallurgy comprises a metal-based metallurgy, said metal being selected from the group comprising copper, aluminum, silver, gold, platinum, palladium and alloys thereof.
Claim 11
Dependent Claim 25 words
The substrate of claim 4, wherein said first metallurgy comprises one of the group comprising copper, silver, gold, platinum, palladium and aluminum and alloys thereof.
Claim 12
Dependent Claim 54 words
A structure for interconnection vias in a multilayer substrate having a pattern of via holes thereon comprising: a conductive, non-porous first via material disposed in said holes and having a diameter which is less than the diameter of said holes; and a porous second via material disposed between first via material and the substrate.
Claim 13
Dependent Claim 54 words
A structure for interconnection vias in a multilayer substrate having a pattern of via holes thereon comprising: a conductive, non-porous first via material disposed in said holes and having a diameter which is less than the diameter of said holes; and a porous second via material disposed between first via material and the substrate.
Claim 14
Dependent Claim 40 words
The structure of claim 11, further comprising a polymeric material disposed in the pores of said second material, wherein said polymeric material is a polymeric material selected from the group consisting of polyimides, bismaleimides, acetylenes, epoxies, and thermally-stable silicon-containing polymers.
Claim 15
Dependent Claim 11 words
The structure of claim 12, wherein said polymeric material is conductive.
Claim 16
Dependent Claim 14 words
The structure of claim 11, wherein said first via material comprises a pure metal.
Claim 17
Dependent Claim 21 words
The structure of claim 11, wherein said second via material comprises a combination of said first via material and an oxide.

References Cited (Backward Citations)

US4861646A Cited
US4880684A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-08-18 1996-02-17 1996-08-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-08-18 2000-02-17 2000-08-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-08-18 2004-02-17 2004-08-18 $7700.00 Window Closed / Lapsed

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