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US5227010A Expired / Lapsed US ⏱️ 0.0 years remaining

Regeneration of ferric chloride etchants

Assignee: International Business Machines Corp
•
Filing: 1991-04-03
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Granted: 1993-07-13
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Expires: 2011-04-03
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Abstract

Abstract Ferric chloride etching composition is regenerated by introducing such along with oxygen gas into a static mixing zone.

Inventors

  • 👤 John S. Lubert
  • 👤 Donald M. McGarigle

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 17:04
CPC Classifications
C; C23; C23F; C23F1/00; C23F1/46

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 122 words
A method for regenerating a ferric chloride etching composition which comprises introducing spent ferric chloride etching composition into a static mixing zone and introducing oxygen gas at a flow rate of about 4 to about 12 SCFM into said static mixing zone in concurrent flow with said ferric chloride etching composition; maintaining contact between the oxygen gas and said ferric chloride composition in said zone for at least about 2 seconds to thereby regenerate the ferric chloride etching compostion and wherein the back pressure on the ferric chloride etching composition in the static mixing zone is about 8 to about 12 psig, and the oxygen is fed at a pressure about 2 to about 10 psig above that of the etching composition.
Claim 2
Independent Claim 122 words
A method for regenerating a ferric chloride etching composition which comprises introducing spent ferric chloride etching composition into a static mixing zone and introducing oxygen gas at a flow rate of about 4 to about 12 SCFM into said static mixing zone in concurrent flow with said ferric chloride etching composition; maintaining contact between the oxygen gas and said ferric chloride composition in said zone for at least about 2 seconds to thereby regenerate the ferric chloride etching compostion and wherein the back pressure on the ferric chloride etching composition in the static mixing zone is about 8 to about 12 psig, and the oxygen is fed at a pressure about 2 to about 10 psig above that of the etching composition.
Claim 3
Dependent Claim 29 words
The process of claim 1 wherein the contact between the oxygen gas and the ferric chloride composition in the static mixing zone is about 2 to about 4 seconds.
Claim 4
Dependent Claim 20 words
The method of claim 1 wherein the ferric chloride etching composition that is regenerated has a pH of about -0.5.
Claim 5
Dependent Claim 20 words
The method of claim 1 wherein the oxygen is fed at a pressure of about 35 to about 55 psig.
Claim 6
Dependent Claim 29 words
The method of claim 1 wherein the flow rate of the spent ferric chloride etching composition into the mixing zone is about 50 to about 80 gallons per minute.
Claim 7
Independent Claim 127 words
A method for regenerating a ferric chloride etching composition which consists essentially of introducing spent ferric chloride etching composition into a static mixing zone and introducing a gas consisting essentially of oxygen at a flow rate of about 4 to about 12 SCFM into said static mixing zone in concurrent flow with said ferric chloride etching composition; maintaining contact between the oxygen and said ferric chloride composition in said zone for at least about 2 seconds to thereby regenerate the ferric chloride etching composition, and wherein the back pressure on the ferric chloride etching composition in the static mixing zone is about 8 to about 12 psig, and the oxygen is fed at a pressure about 2 to about 10 psig above that of the etching composition.
Claim 8
Independent Claim 127 words
A method for regenerating a ferric chloride etching composition which consists essentially of introducing spent ferric chloride etching composition into a static mixing zone and introducing a gas consisting essentially of oxygen at a flow rate of about 4 to about 12 SCFM into said static mixing zone in concurrent flow with said ferric chloride etching composition; maintaining contact between the oxygen and said ferric chloride composition in said zone for at least about 2 seconds to thereby regenerate the ferric chloride etching composition, and wherein the back pressure on the ferric chloride etching composition in the static mixing zone is about 8 to about 12 psig, and the oxygen is fed at a pressure about 2 to about 10 psig above that of the etching composition.
Claim 9
Dependent Claim 12 words
The method of claim 1 wherein the regeneration is carried out continously.
Claim 10
Dependent Claim 15 words
The method of claim 7 wherein the regeneration is carried on-line during an etching process.
Claim 11
Dependent Claim 20 words
The method of claim 6 wherein the ferric chloride etching composition that is regenerated as a pH of about -0.5.
Claim 12
Dependent Claim 28 words
The method of claim 6 wherein the contact between the oxygen and the ferric chloride composition in the static mixing zone is about 2 to about 4 seconds.
Claim 13
Dependent Claim 12 words
The method of claim 6 wherein the regeneration is carried out continuously.
Claim 14
Dependent Claim 20 words
The method of claim 6 wherein the oxygen is fed at a pressure of about 35 to about 55 psig.
Claim 15
Dependent Claim 29 words
The method of claim 6 wherein the flow rate of the spent ferric chloride etching composition into the mixing zone is about 50 to about 80 gallons per minute.
Claim 16
Dependent Claim 44 words
The method of claim 11 wherein the regeneration is carried on-line during an etching process. 7. The method of claim 1 wherein the regeneration is carried out continuously. 8. The method of claim 7 wherein the regeneration is carried on-line during an etching process.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-07-12 1997-01-11 1997-07-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-07-12 2001-01-11 2001-07-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-07-12 2005-01-11 2005-07-13 $7700.00 Window Closed / Lapsed

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