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EP1132571A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method and apparatus for frac/gravel packs

Assignee: Halliburton Energy Services Inc
•
Filing: 2001-02-16
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Granted: —
•
Expires: 2021-02-16
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Abstract

Abstract Apparatus for fracturing a formation or for gravel packing a borehole includes a screen assembly (12) having a plurality of screens (18) mounted on an apertured base member (14). A flow-control service assembly (27) is disposed within the bore of the screen assembly and includes an outer tubular member (26) and an inner tubular member (40). The outer tubular member includes a plurality of ports (25) that communicate with the apertures in the screen assembly. The inner tubular member and outer tubular member form an inner annulus (32), the outer tubular member and screen assembly form a medial annulus (34), and the screen assembly forms an outer annulus (30) with the wall of the borehole. Barriers (24) are placed around the ports on the outer tubular member to prevent the formation of gravel bridges across the inner annulus. The inner annulus (32) provides alternative flow paths around the ports upon the ports becoming closed to fluid flow such as by bridges.

Inventors

  • 👤 Ronald G. Dusterhoft
  • 👤 Travis T. Hailey Jr.

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 10:11
CPC Classifications
E; E21; E21B; E21B43/00; E21B43/02; E21B43/025; E21B34/00; E21B34/06; E21B43/04; E21B43/10; E21B43/25; E21B43/26; E21B43/267

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 81 words
An assembly for fracturing a formation or gravel packing a borehole extending through the formation, said assembly comprising a first member having a length adapted for disposal adjacent the formation and including a plurality of screens and a plurality of first apertures; a second member disposed within said first member forming a flow path along said length and having a plurality of second apertures communicating with said first apertures; and wherein said apertures are disposed along said length at predetermined intervals.
Claim 2
Dependent Claim 38 words
An assembly according to claim 1, further including a barrier extending over each of said apertures, wherein the or each said barrier is preferably open at each end to pass fluids and is radially spaced from said apertures.
Claim 3
Dependent Claim 19 words
An assembly according to claim 2, wherein said barriers are disposed on said second member over said second apertures.
Claim 4
Dependent Claim 27 words
An assembly according to claim 1, 2 or 3, further including a third member disposed within said second member forming a flow passageway communicating with said apertures.
Claim 5
Dependent Claim 61 words
An assembly according to claim 4, further including a multi-position valve having a first position preventing flow between a flowbore in said third member and said flow path and between said flowbore and said flow passageway, a second position allowing flow between said flowbore and said flow path, and a third position allowing flow between said flowbore and said flow passageway.
Claim 6
Dependent Claim 31 words
An assembly according to any of claims 1 to 5, wherein said second member is adapted for removal from within said first member upon completion of said fracturing or gravel packing.
Claim 7
Dependent Claim 32 words
An assembly according to any of claims 1 to 6, further including closure members disposed adjacent said apertures and adapted to close said apertures, said closure members preferably having flow ports therethrough.
Claim 8
Dependent Claim 24 words
An assembly according to claim 7, wherein said second member includes an actuator member to actuate said closure members to close said first apertures.
Claim 9
Dependent Claim 18 words
An assembly according to claim 7 or 8, wherein said closure members are disposed on said first member.
Claim 10
Dependent Claim 28 words
An assembly according to any of claims 1 to 9, further including channel members disposed internally of said second member forming alternative flow paths around said second apertures.
Claim 11
Dependent Claim 151 words
An assembly for completing a well having a borehole extending through a formation, said assembly comprising an inner tubular member disposed within an outer tubular member and forming an inner annulus; said inner tubular member and outer tubular member being disposed within a screen member, said outer tubular member and screen member forming a medial annulus and said screen member adapted to form an outer annulus with the borehole; said outer tubular member and screen member forming a plurality of apertures communicating said inner annulus with said outer annulus, said apertures being spaced along said outer tubular and screen members at predetermined intervals; said inner annulus adapted to receive fluid to flow through said apertures and into said outer annulus; said medial annulus adapted to receive fluid through said screen member from said outer annulus; and said inner tubular member having a flowbore adapted to receive fluid from said medial annulus.
Claim 12
Dependent Claim 29 words
An assembly according to claim 11, further including radial barriers on said outer tubular member adjacent said apertures to prevent the formation of sand bridges across said inner annulus.
Claim 13
Dependent Claim 28 words
An assembly according to claim 11 or 12, further including an alternative flow path through said inner annulus upon one of said apertures becoming closed to fluid flow.
Claim 14
Dependent Claim 29 words
An assembly according to claim 11, further including a barrier assembly disposed within said outer tubular member and forming a plurality of flow paths across said plurality of apertures.
Claim 15
Dependent Claim 74 words
An assembly according to claim 14, wherein said barrier assembly includes a tubular barrier member forming a first inner annulus with said screen member and barrier vanes extending radially to said screen member adjacent said apertures, and wherein preferably said tubular barrier member forms a second inner annulus with said inner tubular member and preferably includes a wall having a plurality of holes therethrough to provide communication between said first and second inner annuli.
Claim 16
Dependent Claim 69 words
An assembly for positioning within a borehole of a well, said assembly comprising a screen member having a wall forming a bore and a plurality of ports through said wall; an outer tubular member disposed within said bore having a plurality of ports aligned with said screen member ports and forming an inner annulus with said screen member; and a plurality of barrier members extending over said aligned ports.
Claim 17
Dependent Claim 16 words
An assembly according to claim 16, wherein said outer tubular member is removable from the well.
Claim 18
Dependent Claim 65 words
An assembly according to claim 16 or 17, wherein said screen member ports are disposed on connectors for connecting adjacent perforated base members having screens mounted thereon, said connectors having sleeves that can be shifted to close said screen member ports, and wherein said outer tubular member preferably includes actuator members adapted to engage said sleeves to shift said sleeves over said screen member ports.
Claim 19
Dependent Claim 28 words
An assembly according to claim 18, wherein said sleeves include latches to maintain said sleeves in a closed position, and/or said sleeves include axial flow bores extending therethrough.
Claim 20
Dependent Claim 51 words
An assembly according to any of claims 16 to 19, wherein said barrier members are disposed within said outer tubular member creating a plurality of flow paths; and/or said barrier members block a radial build of sand around said ports; and/or said barrier members are attached to said outer tubular member.
Claim 21
Dependent Claim 27 words
An assembly according to any of claims 16 to 19, wherein said barrier members are attached to an internal tubular member disposed within said outer tubular member.
Claim 22
Dependent Claim 56 words
An assembly according to any of claims 16 to 19, further including an internal tubular member disposed within said outer tubular member forming a second inner annulus between said internal tubular member and said outer tubular member, said assembly preferably further including a closing device to control flow through a flowbore in said internal tubular member.
Claim 23
Independent Claim 85 words
A method of flowing fluids into an unconsolidated subterranean zone penetrated by a wellbore, which method comprises disposing a length of screen assembly in the wellbore adjacent the unconsolidated subterranean zone, the screen assembly including a plurality of screens and having apertures along said length at predetermined intervals; disposing a flow-control member within said screen assembly to direct fluid flow through the apertures and not through the screens; and passing frac fluids through the flow-control member, through the apertures and into the unconsolidated subterranean zone.
Claim 24
Dependent Claim 24 words
A method according to claim 23, further including applying a substantially uniform fluid pressure through the apertures along the length of the screen assembly.
Claim 25
Dependent Claim 22 words
A method according to claim 23 or 24, further including creating fractures uniformly along the unconsolidated subterranean zone from top to bottom.
Claim 26
Dependent Claim 81 words
A method according to claim 23, 24 or 25, wherein the flow-control member includes inner and outer members forming a flowbore within the inner member, an annular flow area between the inner and outer members, and ports in the outer member communicating with the apertures in the screen assembly, the outer member forming an annular passageway with the screen assembly; said method preferably further including flowing fluid into the annular flow area, through the ports and apertures, and into the formation.
Claim 27
Dependent Claim 35 words
A method according to claim 26, further including preventing the extent of radial build up of sand at the ports and providing an alternative flow route around the sand build up in the outer member.
Claim 28
Dependent Claim 25 words
A method according to claim 26, further including flowing fluids through the screens, into the annular passageway and into the flowbore of the inner member.
Claim 29
Dependent Claim 18 words
A method according to claim 26, further including controlling flow through the inner member using a valve member.
Claim 30
Independent Claim 29 words
A method according to any of claims 23 to 29, wherein the flow-control member includes internal alternative flow paths allowing particulate material to flow through or around the ports.
Claim 31
Independent Claim 33 words
A method according to any of claims 23 to 30, further including closure members to close the apertures, the closure members having flow passageways allowing flow between the flow-control member and screen assembly.
Claim 32
Independent Claim 15 words
A method according to any of claims 23 to 31, further including closing the apertures.
Claim 33
Independent Claim 20 words
A method according to any of claims 23 to 32, further including moving the flow-control member to close the apertures.
Claim 34
Independent Claim 19 words
A method according to any of claims 23 to 33, further including removing the flow-control member from the wellbore.
Claim 35
Independent Claim 242 words
A method of completing an unconsolidated subterranean zone penetrated by a wellbore having an upper and lower end comprising the steps of: placing in the lower end of the wellbore a screen assembly having open ports and an outer tubular member disposed therein having open ports that align with said screen assembly ports whereby a first annulus is formed between the screen assembly and the outer tubular member and a second annulus is formed between the screen assembly and the lower end of said wellbore; hanging an internal tubular member within said outer tubular member whereby a third annulus is formed between the internal tubular member and the outer tubular member; isolating said second annulus between the lower wellbore end and the upper wellbore end in the zone; injecting particulate material into said third annulus, through said aligned open ports, and into said second annulus; creating fractures in said subterranean zone while injecting the particulate material into the second annulus; depositing particulate material in said fractures; uniformly packing the particulate material along the screen assembly in said second annulus; closing off the internal tubular member to fluids entering from within the well; injecting particulate-free liquid through said internal tubular member into said third annulus and flowing said liquid up to the surface through said third annulus; closing said screen assembly ports; removing the outer tubular member and the internal tubular member from the wellbore; and placing the unconsolidated subterranean zone on production.

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