US5986330A — Enhanced planarization technique for an integrate…

Claim 1

Independent Claim 154 words

An integrated circuit manufactured by the method comprising the acts of: (a.) providing a partially fabricated integrated circuit structure; (b.) applying and curing spin-on glass, to form a first dielectric layer; (c.) depositing dielectric material, to form a second dielectric layer over said first dielectric layer; (d.) applying and curing spin-on glass, to form a third dielectric layer, to produce a stack including said third dielectric layer over said first and second dielectric layers; (e.) performing a global etchback to substantially remove portions of said dielectric stack from high points of said partially fabricated structure, wherein at least a portion of said third dielectric layer remains after said global etchback; (f.) deposition of an interlevel dielectric at least over said remaining third dielectric layer; (g.) etching holes in said interlevel dielectric in predetermined locations; and (h.) depositing and patterning a metallization layer to form a desired pattern of connections, including connections through said holes.

Claim 2

Dependent Claim 154 words

An integrated circuit manufactured by the method comprising the acts of: (a.) providing a partially fabricated integrated circuit structure; (b.) applying and curing spin-on glass, to form a first dielectric layer; (c.) depositing dielectric material, to form a second dielectric layer over said first dielectric layer; (d.) applying and curing spin-on glass, to form a third dielectric layer, to produce a stack including said third dielectric layer over said first and second dielectric layers; (e.) performing a global etchback to substantially remove portions of said dielectric stack from high points of said partially fabricated structure, wherein at least a portion of said third dielectric layer remains after said global etchback; (f.) deposition of an interlevel dielectric at least over said remaining third dielectric layer; (g.) etching holes in said interlevel dielectric in predetermined locations; and (h.) depositing and patterning a metallization layer to form a desired pattern of connections, including connections through said holes.

Claim 3

Dependent Claim 13 words

The integrated circuit of claim 1, wherein said deposition step (c.) is plasma-enhanced.

Claim 4

Dependent Claim 17 words

The integrated circuit of claim 1, wherein said deposition step (c.) uses TEOS as a source gas.

Claim 5

Dependent Claim 29 words

The integrated circuit of claim 1, comprising the additional step of applying a passivating dielectric, under vacuum conditions, after said step (a.) and Am before said deposition step (b.).

Claim 6

Dependent Claim 26 words

The integrated circuit of claim 1, Hi wherein said deposition step (b.) applies said spin-on glass with a thickness in the range of 1000-5000 Å inclusive.

Claim 7

Dependent Claim 25 words

The integrated circuit of claim 1, wherein said deposition step (d.) applies said spin-on glass with a thickness in the range of 1000-5000 Å inclusive.

Claim 8

Dependent Claim 15 words

The integrated circuit of claim 1, wherein said interlevel dielectric is a doped silicate glass.

Claim 9

Dependent Claim 160 words

An integrated circuit manufactured by the method comprising the acts of: (a.) providing a partially fabricated integrated circuit structure; (b.) applying and curing spin-on glass, to form a first dielectric layer; (c.) depositing silicon dioxide, to form a second dielectric layer over said first dielectric layer; (d.) applying and curing spin-on glass, to form a third dielectric layer to produce a dielectric stack including said third dielectric layer over said first and second layers; (e.) performing a global etchback to substantially remove said dielectric stack from high points of said partially fabricated structure, wherein at least a portion of said spin-on glass of said third dielectric layer remains after said global etchback; (f.) deposition of an interlevel dielectric at least over said remaining spin-on glass of said third dielectric layer; (g.) etching holes in said interlevel dielectric in predetermined locations; and (h.) depositing and patterning a metallization layer to form a desired pattern of connections, including connections through said holes.

Claim 10

Dependent Claim 160 words

An integrated circuit manufactured by the method comprising the acts of: (a.) providing a partially fabricated integrated circuit structure; (b.) applying and curing spin-on glass, to form a first dielectric layer; (c.) depositing silicon dioxide, to form a second dielectric layer over said first dielectric layer; (d.) applying and curing spin-on glass, to form a third dielectric layer to produce a dielectric stack including said third dielectric layer over said first and second layers; (e.) performing a global etchback to substantially remove said dielectric stack from high points of said partially fabricated structure, wherein at least a portion of said spin-on glass of said third dielectric layer remains after said global etchback; (f.) deposition of an interlevel dielectric at least over said remaining spin-on glass of said third dielectric layer; (g.) etching holes in said interlevel dielectric in predetermined locations; and (h.) depositing and patterning a metallization layer to form a desired pattern of connections, including connections through said holes.

Claim 11

Dependent Claim 13 words

The integrated circuit of claim 8, wherein said deposition step (c.) is plasma-enhanced.

Claim 12

Dependent Claim 17 words

The integrated circuit of claim 8, wherein said deposition step (c.) uses TEOS as a source gas.

Claim 13

Dependent Claim 28 words

The integrated circuit of claim 8, comprising the additional step of applying a passivating dielectric, under vacuum conditions, after said step (a.) and before said deposition step (b.).

Claim 14

Dependent Claim 25 words

The integrated circuit of claim 8, wherein said deposition step (b.) applies said spin-on glass with a thickness in the range of 1000-5000 Å inclusive.

Claim 15

Dependent Claim 25 words

The integrated circuit of claim 8, wherein said deposition step (d.) applies said spin-on glass with a thickness in the range of 1000-5000 Å inclusive.

Claim 16

Dependent Claim 15 words

The integrated circuit of claim 8, wherein said interlevel dielectric is a doped silicate glass.

Claim 17

Dependent Claim 184 words

An integrated circuit manufactured by the method comprising the acts of: (a.) providing a partially fabricated integrated circuit structure; (b.) applying and curing spin-on glass, to form a first dielectric layer; (c.) depositing dielectric material, to form a second dielectric layer over said first dielectric layer, said second dielectric layer having a thickness equal to or less than said first dielectric layer; (d.) applying and curing spin-on glass, to form a third dielectric layer to produce a dielectric stack including said third dielectric layer over said first and second dielectric layers, said third dielectric layer having a thickness equal to or greater than said second layer; (e.) performing a global etchback to substantially remove said dielectric stack from high points of said partially fabricated structure, wherein at least a portion of said third dielectric layer remains after said global etchback; (f.) deposition of an interlevel dielectric at least over said remaining second dielectric layer; (g.) etching holes in said interlevel dielectric in predetermined locations; and (h.) depositing and patterning a metallization layer to form a desired pattern of connections, including connections through said holes.

Claim 18

Dependent Claim 184 words

An integrated circuit manufactured by the method comprising the acts of: (a.) providing a partially fabricated integrated circuit structure; (b.) applying and curing spin-on glass, to form a first dielectric layer; (c.) depositing dielectric material, to form a second dielectric layer over said first dielectric layer, said second dielectric layer having a thickness equal to or less than said first dielectric layer; (d.) applying and curing spin-on glass, to form a third dielectric layer to produce a dielectric stack including said third dielectric layer over said first and second dielectric layers, said third dielectric layer having a thickness equal to or greater than said second layer; (e.) performing a global etchback to substantially remove said dielectric stack from high points of said partially fabricated structure, wherein at least a portion of said third dielectric layer remains after said global etchback; (f.) deposition of an interlevel dielectric at least over said remaining second dielectric layer; (g.) etching holes in said interlevel dielectric in predetermined locations; and (h.) depositing and patterning a metallization layer to form a desired pattern of connections, including connections through said holes.

Claim 19

Dependent Claim 13 words

The integrated circuit of claim 15, wherein said deposition step (c.) is plasma-enhanced.

Claim 20

Dependent Claim 17 words

The integrated circuit of claim 15, wherein said deposition step (c.) uses TEOS as a source gas.

Claim 21

Dependent Claim 28 words

The integrated circuit of claim 15, comprising the additional step of applying a passivating dielectric, under vacuum conditions, after said step (a.) and before said deposition step (b.).

Claim 22

Dependent Claim 25 words

The integrated circuit of claim 15, wherein said deposition step (b.) applies said spin-on glass with a thickness in the range of 1000-5000 Å inclusive.

Claim 23

Dependent Claim 15 words

The integrated circuit of claim 15, wherein said interlevel dielectric is a doped silicate glass.

Claim 24

Dependent Claim 25 words

The integrated circuit of claim 15, wherein said deposition step (d.) applies said spin-on glass with a thickness in the range of 1000-5000 Å inclusive.

Claim 25

Dependent Claim 122 words

An integrated circuit, comprising: (a.) an active device structure, including therein a substrate, active device structures, isolation structures, and one or more patterned thin film conductor layers including an uppermost conductor layer; and (b.) a planarization structure, overlying recessed portions of said active device structure, comprising a layer of sol-gel-deposited dielectric overlain by a layer of vacuum-deposited dielectric overlain by a further layer of sol-gel-deposited dielectric; (c.) an interlevel dielectric overlying said planarization structure and said active device structure, and having via holes therein which extend to selected locations of said uppermost conductor layer; and (d.) an additional thin-film patterned conductor layer which overlies said interlevel dielectric and extends through said via holes to said selected locations of said uppermost conductor layer.

Claim 26

Dependent Claim 122 words

An integrated circuit, comprising: (a.) an active device structure, including therein a substrate, active device structures, isolation structures, and one or more patterned thin film conductor layers including an uppermost conductor layer; and (b.) a planarization structure, overlying recessed portions of said active device structure, comprising a layer of sol-gel-deposited dielectric overlain by a layer of vacuum-deposited dielectric overlain by a further layer of sol-gel-deposited dielectric; (c.) an interlevel dielectric overlying said planarization structure and said active device structure, and having via holes therein which extend to selected locations of said uppermost conductor layer; and (d.) an additional thin-film patterned conductor layer which overlies said interlevel dielectric and extends through said via holes to said selected locations of said uppermost conductor layer.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	2002-11-15	2003-05-17	2003-11-16	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	2006-11-15	2007-05-17	2007-11-16	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2010-11-15	2011-05-17	2011-11-16	$7700.00	Window Closed / Lapsed

Enhanced planarization technique for an integrated circuit

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